CX-TZYJ Fully Automatic Concrete Curing and Pressure Testing Machine with Smart Robot Arm System
Application
CX-TZYJ Fully Automatic Concrete Curing and Pressure Testing Machine with Smart Robot Arm System is a new intelligent curing and compressive strength testing device that integrates intelligent maintenance, intelligent detection, and online supervision. It is widely used in national key project laboratories, large and medium-sized third-party testing companies, scientific research institutions in universities, laboratories of industry quality supervision departments, and other institutions, departments, and enterprises.
Test efficiency
Three electro-hydraulic servo compression testing machines, under a loading rate of 0.5MPa/s, have a compressive strength test efficiency (including measurement and scanning) of ≥40 groups/hour for C30 standard specimens (150×150×150mm).
Scan recognition unit
By scanning, specimen information can be obtained, and the curing system communicates with the intelligent concrete compression testing system. The entire process is completed with one scan, without fear of damage or loss of specimen labels.
Feed and discharge conveying unit
* The specially designed and manufactured conveyor belt enables precise positioning of the specimen.
* The servo motor drives the chain transmission, which has accurate transmission, no sliding during operation, constant transmission ratio, and can achieve high-precision positioning at any position.
AGV
- Flexible and precise, high compatibility, and high storage capacity.
- No need for tracks, flexible layout, no special site requirements, easy to disassemble and transfer.
- During the transportation of test specimens in and out of storage, there is no need for dedicated pallets, which simplifies the operation process and reduces human intervention in the middle.
- Double directional operation of left and right shelves, enabling multiple groups of handling.
- Stay outside the maintenance room during standby, away from high humidity environments, reduce failure rates, and improve service life.
- Fork load capacity:30kg
- specimen specification:100/150mm compatible
- Maximum single transporting quantity:4 groups
- Maximum movement speed:1m/s
AGV Charging System
- Can automatically detect insertion connection, charging, and communication status.
- Simple and user-friendly, with a user-friendly human-machine interface.
- With multiple protection mechanisms, providing safe and reliable charging services.
AGV Path management system
- Use a magnetic stripe navigation system to locate the position of the AGV transportation robot, thereby achieving path planning and handling tasks.
- By adopting static path planning and reasonable planning of the AGV's travel path in advance, waiting time can be minimized to the greatest extent and work efficiency can be improved.
Storage unit: Stainless steel storage shelves
All stainless steel storage structure, used for both 100/150mm specimens, modular design can be freely combined and assembled according to the site, with a maximum of 6 layers (customizable according to actual site conditions).
Curing management system
- Can query and export specific information of test specimen (including specific location of test blocks, in and out room status and time, test block group number, test block age, strength grade, test block specifications, forming date, etc.).
- It can collect and record various parameters of indoor temperature and humidity in real-time 24 hours online, and display, record, store, and export monitoring information in real time.
- Automatically record the start time and curing duration of the specimen storage.
- The software interface can display whether there are specimens on the shelf. By searching for backend data, free storage spaces can be found and assigned to new specimens.
- It can record the number and coordinates of the test piece to be inspected, and quickly locate the position of the test piece
Central control system
- Automated detection of environmental temperature and humidity, and real-time control to make the curing process more scientific and standardized.
- The system can automatically obtain curing data provided by the equipment, conduct real-time statistics and analysis, and reduce the impact caused by inadequate curing or manual recording errors in the early stage.
- After reaching the age limit, it will automatically remind the specimen that it has enough curing time and needs to undergo a compressive test.
- Connect with the intelligent concrete compression testing system to complete specimen curing and compressive strength testing.
Intelligent handling unit
- ABB Six Axis Robot
- Implement intelligent specimen handling function throughout the entire process of compressive strength testing.
- According to the testing process, the concrete specimens are automatically transported from the specimen inspection work area to the measurement platform. After the measurement is completed, the specimens are sent to the center position of the compression machine for testing.
- Seven axis six linkage mode
- Mechanical arm grabbing weight:≥20kg
- Mechanical arm extension:≥1650mm
- Repeat positioning:≤0.02mm
Gripping jaw
- Three position test Opening, clamping (with specimen), clamping (without specimen).
- Convenient replacement and installation,meet the testing requirements of 100/150mm specimens.
- With recognition function(avoid collision)
Robot walking track(Robot seventh axis)
- Fully automatic grease lubrication treatment for smoother operation.
- The maximum stroke is 2000mm, the motion speed is 800mm/s. and the repeated positioning accuracy is 0.05mm
Scanning measurement unit
- Measure the length, width, and height of the specimen, the flatness of the pressure bearing surface (2 surfaces), and the angle between adjacent surfaces (8 surfaces).
- Measuring range:100mm/150mm
- Measurement accuracy (Length, width, height):0.06mm
- Measurement accuracy(Flatness):0.01mm
- Measurement accuracy (Angle between adjacent surfaces):0.1°
- with the function of secondary positioning to ensure the centering of the specimen
Code scanner
- Using a 1.6 megapixel Hikvision industrial intelligent camera,CMOS global, integrating imaging, algorithms, and communication, with small size, more visual detection tools, and stronger performance.
- Target surface: 1/2.9 "
- Frame rate: 60fps
- Hikvision 20 million pixel 2D industrial camera with an accuracy of 0.06mm
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- Panasonic laser sensor from Japan, measurement range 10mm, measurement accuracy 0.01mm
Compression testing unit
The main body is a non-pillar, integral steel frame (non-cast iron), equipped with automatic high-strength safety protection door.
- On top type oil cylinder structure
- Servo motor control loading, silent energy-saving, low heating, loading speed can be automatically adjusted according to the strength of the specimen.
- Automatically switch the test space of 100mm and 150mm specimens
- Maximum range:2000kN
- Accuracy:0.5 grade
- Force measuring range:2-100%FS
- Force indication relative error:≤±0.5%
- Force loading rate relative error:≤±0.5%
- Force resolution:≥1/500000FS
- Maximum load:2000KN
- Piston stroke:150mm
- Speed of piston elevating without load: up 264mm/min, down 225mm/min
- Maximum spacing between upper and lower platens:240mm
- Platen size: Upper Φ370mm, Lower 530×600mm
- Test width:530mm
Cleaning and dust removal unit
- Automatically clean the specimen after test out from the compression testing machine pressure platform, and clean the splashed debris on the upper and lower platens not to affect test, while synchronously removing dust.
- Each testing machine is cleaned with a brush
- Dust particles retained in the machine cleaning device:<0.1mm
Specimen loading and unloading unit
- Densely stacked trolley (carrying the maximum number of specimens with the smallest volume)
- The positioning frame has a trolley recognition function, distinguishing between 100mm and 150mm sized specimens.
- The A-type specimen stacking trolley can hold 24 groups of 150 × 150 × 150mm standard specimens, while the B-type specimen stacking trolley can hold 36 groups of 100 × 100 × 100mm standard specimens.
Conveyor belt for specimen after test
- PVC material, aging resistant, easy to clean.
- The climbing conveyor belt adopts edge blocking and separation design to prevent specimen rolling off.
- Variable frequency control, soft start, with positioning function.
- Specimens lay in group.
Specimen sorting unit
- Automatically distinguishing between valid and invalid specimens, and storing samples in different area.
Crushed specimen receiving device
- For storing valid and invalid specimens after judging the compressive strength test result.
Intelligent central control unit
- Automatically optimize the specimen allocation basing on the real-time running time difference of each CTM
- Can stop each CTM in real-time without affecting the overall operation.
- Can emergency stop in any state and operation can be resumed with just one click.
- The alternate material preparation position can achieve uninterrupted test.
- Open software can be set according to the material position situation.
- The experimental results can be uploaded in real-time to the regulatory platform and cloud.
- With automatic monitoring and alarm functions
Video monitoring system
The monitoring platform can display the test status in real-time, the comprehensive system also manages the scheduling platform, which can display the scheduling status of each specimen and retrieve corresponding segmented video recordings based on the specimen number.
Camera:
- POE industrial camera
- Pixel:500W
- 1 network hard disk recorderHard disk capacity: 8T (1 unit)
- Number of video access channels: 8, direct access
- POE interfaces: 8, RJ45 10M/100M adaptive Ethernet ports
Mobile end (WeChat app)
- Real time viewing of experimental data can be achieved through the mobile WeChat App, which allows for querying of test results for each group and individual specimen curves.
- The warning and alarm information is displayed in the software list, and detailed information can also be viewed by clicking on the list.
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